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text 2020-03-12 07:56
Future of Press Brake

Press brake is a machine that bends the metal sheets. Its basic structure includes a bracket, table and clamping plate.

 

One can divide sheet metals into two categories:

 

  • Galvanized steel
  • Stainless steel

 

Further, Galvanized steel has two sub-categories:

 

  • Electro-galvanized sheet
  • Hot-dipped metallic-coated sheets

 

Each type of material will require a different type of Press Brake machine.

 

Today this technology has come a long way and the Press brake industry is experiencing a major transformation phase with some great future opportunities.

 

So, strap in, and let’s have a look.

 

According to current buzz in the market, press brakes would dominate the market by bringing a lot of opportunities for fabricators. When we look over the market share of the press brake, there are some emerging opportunities for small local and global vendors.

 

The global market scenario of press brake machine:

 

Gone are the days when fabricators were using mechanical press brakes. With hydraulic and pneumatic press brakes, there has been a major shift in the utilities.

 

On the other side, the wave of automation is heading high with more and more industries adopting computers, robotics getting involved in it. And sheet pressing being an important part of their systems, there are expectations to have a higher demand for sheet bending in the coming years. This automatically indicates the high-growth of Press Brakes, Trumpf parts, Mitsubishi machine parts in the coming years.

 

When choosing the press brakes, one thing that fabricators look for is the programmability. With the evolution of operational parameters, enhancement of press brake will pick up the speed and will even make it easy for fabricators to use them on a regular basis.

 

 

The growth of the press brake market varies according to regions. There is an expectation that in terms of value, press brake will be ahead in the market of developed countries.

 

Whereas, in developing countries, there is an expectation that the press brake market including Trumpf parts, Mitsubishi machine parts will grow even bigger during the most during financial years.

 

Apart from these possibilities, we can expect that at the global level applications of press brake may grow as well. It will be useful in areas like transport, building construction, automation industry, and general machinery applications. But, let’s not forget the strict norms of certification for press brake might obstruct the growth of the market.

 

As per the current situation, we can divide the market of the press brake on the basis of the regions, types of applications.

 

Now, let’s look at the possible opportunities in its applications:

 

Press brake categorizes into general machinery, transport machines, building and construction, sheet cutting or any other applications.

 

Additionally, the geographical share of Press Brakes covers seven regions i.e. North America, CIS & Russia, Asia Pacific, Latin America, Europe.

 

The constant change and evolution in the press brake machines are turning out to be a great help for fabricators.

 

Before the press brakes, fabricators were bending the sheets manually. Due to its complexity, it was one of the most tedious tasks of their job. But, now the introduction of technology gave birth to hydraulic machines.

 

We can say that the hydraulic machines have made the process of bending sheet materials easy and fast for fabricators.

 

This constant evolution gave birth to good press brake machines. These new machines come with high precision, good speed and easy bending of sheets.

 

Final Words:

 

In this ever-growing world, change is the only constant be it with any industry. The

involvement of technology is making the lives of fabricators easy. In return, users are getting end products with better results.

 

Hence, making the most out of your machines and being future-ready is the only practice to stay ahead in the competition.

 

Source: https://www.evernote.com/shard/s548/sh/2a231605-2411-4fc7-8e0c-bab23b1c3c41/98ef3965ed864f1a508b088c246b9f11

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text 2020-02-24 06:49
Engraving Buttons with Laser Machines

With laser marking, you can mark any surface or object with different characters, numbers, logos or graphics.

 

Laser marking machines come in a variety of sizes ranging from small to huge. The small machines are useful in handling small batches of printing while another type of machine can be useful for large production units.

 

MI5600

The laser marking system can be better than printers as it makes it possible to add attractive markings and produce permanent results.

 

  • Complex artwork becomes possible including marking or engraving with laser technology
  • Marking/Engraving is faster compared to printing
  • More accuracy and precision compared to printer
  • Easy cleaning process
  • Laser marking is apt for engraving or marking on buttons

 

As buttons come in small sizes, designing them might seem like a difficult task. That’s when laser engraving or marking comes in picture. 

 

It not only makes designing these buttons an easy task but there are many other benefits of using laser engraving machines:

 

1. Precise cut:

 

Precision is the USP of laser engraving. The designs you form with laser engraving give you precise, perfect, and beautiful results.

 

And as accuracy is one of the most important factors while marking buttons, engraving is one of the most useful ways of designing the smallest of the things.

 

To upgrade your laser machines with new parts you can look online for Mitsubishi parts or Mazak spare parts for quality results.

 

2. Powerful Stable Output:

 

You can see a remarkable improvement in the production power of laser technology. In terms of delivering results, they are more advanced than other options that make the production process easier and faster. The continuous detection of power makes sure that there is an uninterrupted supply of production during the button engraving.

 

3. Meeting the demand:

 

Laser marking machines make it easy to fulfill high demands of your customers. With these automated machines, all you will need to do is just click and the engraving process would start. In turn, it helps you to finish these tasks on time and fulfill the demand.

 

4. Easy to operate:

 

It is easy to operate and get the perfect results in a short time. Its advanced technology makes any laser engraving machine easy to operate and possibly the best form of marking compared to any other way of marking.

 

5. Ease of maintenance:

 

Laser marking helps in providing a permanent mark on different types of buttons in a short span of time. The process of laser marking is flexible and makes the process of engraving buttons easy irrespective of the type of material used.

The best part of the laser marking system is, it is not complex and does not require any timely maintenance.

 

6. Low cost:

 

Laser marking is an investment in your system. Once implemented successfully, you

would not need to make any other investments which make it cost-effective for your business. Additionally, laser marking even helps in making designs in bulk at low cost and fulfill maximum orders.

 

If you are looking to upgrade your laser machines with new parts you can look online for Mitsubishi parts or Mazak spare parts for quality results.

 

Let’s have a look at the type of buttons that you can include in your laser engraving project:

 

1. Cloth buttons: 

 

Laser marking on the cloth buttons makes an elegant looking design that can enhance the overall look of any piece of cloth. Engraved buttons with unique designs will make your clothes and other type of merchandise unique.

 

2. Glass buttons:

 

Engraving glass buttons can be a little sensitive task due to its fragile behavior. Therefore, engraving them with a laser would lessen the possibilities than any other type of engraving process.

 

3. Metal buttons:

 

Laser technology can help in etching the metal button. Since the process follows similar steps, it will make the overall process easy for the users.

 

4. Polyester button:

 

Polyester buttons can be the best choice when it comes to engraving. The output of laser engraving would look better on this type of material.

 

5. Wood button:

 

The blend of laser marking and wood buttons is always a hit.  Laser marking gives an ethnic look to these wood buttons when engraved. You can easily carve graphics, different designs, particular letters, etc. easily on wood buttons.

 

Conclusion:

 

If you are new to laser engraving and thinking of where to start or even if you have a flourished business in this field,  it can never be too late to explore new things and produce new designs. 

 

Laser engraving provides you with the freedom to explore different patterns of designs and explore various materials. Engraving on buttons is one of the ways to begin your laser engraving business. 

 

Source: https://www.evernote.com/shard/s548/sh/323a56b5-bef8-41d4-9bc8-178708f3adea/8ebf2dc26e2937250c2dc4a77e953bc9

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text 2020-02-03 09:46
Evolution of the Press Brake

Bending a metal sheet is a pretty difficult task and as a fabricator, you might know just how challenging it is. But there are press brakes now. They have definitely made this task a little less difficult.

 

Being a proud owner of press brake, you might know the details of its evolution.

 

No? 

 

Don’t worry, because we are going to talk about just that in this article. The evolution of press brake machines.

 

Mitsubishi_Glass

 

Technology advancements have brought immense growth and expansion for every industry. Be it automotive, travel, education, metal fabrication, you name it; technology is there.

 

Digitalizing the automotive industry has helped companies to increase competitiveness among themselves. Additionally, it is even enhancing customer satisfaction and provides them with an excellent quality of service.

 

Similarly, in education, digitalization helps in making sure that education reaches everyone. Not only this but online learning also benefits people a lot as it makes knowledge easily accessible.

 

But we are here to talk about digitalization of the metal fabrication industry.

 

So, let’s look at how the evolution of technology provides ease to a fabricator.

 

Fabrication technology plays a vital role in changing the metal forming and welding. One tool which has changed a lot is Press Brake. Do you remember the time when you would bend sheets using manual press brake and how difficult it would be? Now there are hydraulic or electric press brakes that increase productivity and decrease costs.

 

So, let’s see how they evolved and where we stand with press brakes today.

 

This evolution of press brakes took place in three parts:

 

  • Drive Systems
  • Automation
  • Coordinated Flow

 

In this article, we will explore the evolution of drive systems and automation which led to invention portal press brakes.

 

1. Drive Systems

 

In the early 1960s, there was mechanical press brake. The system had a motor with clutch, flywheel, eccentric crank and brake and can generate only 30 strokes per minute.

The mechanical press was popular for sheet metal industry’s mass production for a long time but then the needs were changing which, in turn, led to changes in press brakes.

By the time production became the new craze in metal fabrication, fabricators demanded their machines to be flexible in function and to have better capabilities to create custom products for consumers in a short time.

 

The change in consumer production led to the development of hydraulic press brake. It had controls for ram speeds, stroke lengths, applied force, and angle controls. Despite the slow pace, these brakes were useful until electric press brakes replaced them.

 

The introduction of the electric press brake was needed because of high demands, needs and constant change from customers’ behavior. It helped in increasing production speed for fabricators.

 

The electric press brake and the hybrid hydraulic electric drives have the approach speeds of 700 inches per minute (IPM) and bending speed as low as 5 inches per minute (IPM).

 

The different capabilities of these machines permit better functioning, efficiency, and precision in every bend.

 

2. Automation

 

The Industrial Revolution went on for over 150 years and played a vital role in the way we see manufacturing.

 

Before, press brake operators spent a large amount of time in programming, test bending, inspecting and adjusting the products and machines.

 

Current press brakes can perform accurate measurements and solve angular errors if any. It offers precise bending and better customization without you having to pay a lot of attention. All thanks to technology and parts like Mitsubishi laser parts and Mazak laser parts.

 

This revolution has improved the storage and the use of computer programs has made it easy to design and setup machines. It also helps in speeding up the designing process making the fabrication process faster and precise.

 

3. Ease of Use

 

Portable press brake comes with improved speed and makes the fabrication process easy. These machines are smaller and occupy little space in shops. Their size makes it easy to transport and use it.

 

Regardless of the fabrication project, the usage of press brake allows work to finish with less production time and ease. Once the sheets are ready, they are cut into sizable sheets using laser cutting with parts like Mitsubishi laser parts and Mazak laser parts.

 

Wrapping it up:

 

Digitalization has always helped mankind. Be it in automobiles, education, fabrication industry, etc. It brings ease to human life. The technology revolution which happened in the fabrication industry made the bending of materials and lives of fabricators easier. Apart from technology, quality parts like Mitsubishi laser parts and Mazak laser parts have also played a vital role in the improvement of press brakes.

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text 2019-12-27 05:49
6 Laser Engraving Projects to Get a Business Started

The holiday season is almost around the corner and if you have just started your brand-new business of laser engraving or cutting then this article is just for you. 

You might be confused about where to start and what to customize? 

Don’t worry, we are here to your rescue.

share_blade

But before diving deep into how to start and what to customize allow me to tell you that starting a laser engraving or cutting is the best decision you ever made. Laser cutting or engraving business is always growing and be in fashion. You are starting a business and hence you would definitely be knowing the power of customized and personalized gifts. 

Personalized gifts always make one feel special. People prefer to gift their loved ones something that makes them feel special. No matter during normal days or magical holiday season.

 

Rest assured, here in this article I have covered all the necessary things you must do as a beginner to grow this business during the holiday season. 

 

  • What materials will you use?
  • What will you make with a laser cutting machine?
  • Which laser parts to use? Should you go for Amada parts or Mitsubishi replacement parts?
  • Am I ready to start a business or not?

 

These are the obvious questions anyone will ask while starting a laser cutting or engraving machine.

 

Well, now is the time to stop thinking about all these things and unleash the creativity and imagination of yours. Starting is always tough. But that’s ok as one needs to start somewhere. Everyone is a beginner before they start.

 

So, let’s start and look at the six amazing and easy designs you can create and start with your laser cutting business.

 

  • State Cut Out Model:

 

People love to show their love for their hometown. Be it engraving the map of their hometown, city or state. As a beginner, it is perfect for you to cut the wooden pieces in different states of your country. They are very easy to sell and customers would love to buy them

 

  • Customized Bookmark:

 

For any bookworm, a bookmark is their treasure. It is very easy to create bookmarks using different materials and engrave them with customized quotes, names or artwork. It is very easy to create customized bookmarks for all bookworms. They are very easy to sell and are perfect for you as a beginner.

 

  • Insulated Tumblers: 

 

Stainless steel tumblers are in fashion. They are very easy to sell. And adding customized engraving on them is like a cherry on the cake. It is very easy to design them. This is the perfect project for you as a beginner as it also teaches you to work with the rotary device.

 

  • Home Board:

 

Engraving or Cutting on the slate is quite effortless as it’s one of the easiest materials to engrave. Personalizing home boards makes it extremely special for your customers. They are easy to create and you can also add your customer’s requirements. They are perfect housewarming gifts, home decor or pet memorials.

 

Oh yes! You heard it right.

 

You can create pet memorials and try to pitch it to pet lovers. When it comes to engraving on slate boards there are a lot of things you can create. Also, make sure you are using quality replacement parts like Mitsubishi replacement parts in case there’s any wear and tear in your laser machine. Try to brainstorm and curate your designs.

 

  • Granite Engraving:

 

Granite is an easy material to engrave on. It is known for its polished surface and endurance and is also useful in many different industries. Granites are the first choice when it comes to creating memorials. Using the laser machines, you can engrave the granite with proper depth and clarity creating high-quality designs. You can customize granite with names, quotes, wishes, etc. and offer it to your customers. 

 

  • Glasses:

 

Lastly, glasses! Using customized glasses or mugs always stays in fashion. It’s quite effortless to sell these custom glasses as who won’t like to have their morning coffee in a customized mug to their taste? Or imagine your customer gifting these customized glasses to their loved ones or it can also help to boost your brand-new business. 

 

Final word:

 

Starting a new laser engraving or cutting business is not too difficult when you have a guide on how to start and which projects to work on. You can easily customize different materials by using laser engraving and cutting machines with the right parts like Amada parts. Or in case you look for replacement parts, go for Mitsubishi replacement parts. Your creativity will become your USP in this business. There is no limit when it comes to creativity. Hence, use it to the fullest and it will help you expand your business with a growing customer base.

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text 2019-12-06 10:10
6 Useful Tips Before Buying a Press Brake Machine

Is your current press brake machine becoming a headache for you? Or are you thinking of starting a business with a press brake? To find one you can try searching “Amada press brake for sale” online and would come across several options to choose from.

 

If above mentioned are some of the factors stopping you from buying the machine then this article is a must read for you.

Before going into details of press brake machines’ features, let’s have a look at their major types:

 

1. Hydraulic Press Brake:

 

They are easy to use and designed to work with heavy materials. If you are working with such materials then this is a must have. They are cost-effective and suitable if your material does not require high accuracy of bending. If you already have such a press brake then make sure they are tended well and there is no sign of wear and tear. In case you find that your press brake needs any replacement parts, then go for Mitsubishi replacement parts.

 

2. Electric Press Brake:

 

If you bend metals with high accuracy or your shop is manufacturing expensive materials, then it's a great investment for your shop.

 

Now, let's talk about the features you must consider while purchasing any press brakes:

 

1. Tooling:

 

It’s extremely important to identify the type of tooling you require. Now, that depends on the type of materials your shop work with. You also need to be careful about bending limit.

 

Additionally, if you are planning to buy new tools and use them with the existing press brake then make sure, they both are compatible.

 

There are two types of tooling:

 

Conventional tooling: Here the accuracy should be +/- 0.001 inch-per-foot. It should not exceed +/- 0.005.

Precision ground tooling: It’s accuracy must be +/- 0.0004 inch-per-foot and should not exceed +/- 0.002.

 

2. Accuracy:

 

When it comes to bending, accuracy is the most crucial factor. You need to undertake the angular accuracy of press brake into consideration. If the angular accuracy is not up to the point, then it might result in some loss. You need to find out how precise the press should be and based on that you will know the amount of angular accuracy it must have.

 

3. Tonnage:

 

Specifications are must have when buying and the same goes with press brakes. Also, you can select a suitable press brake for you by searching “Amada press brake for sale” online. Your aim while considering tonnage should be buying the one with the shortest and lowest tonnage which complies with the specifications.

 

The tonnage of machine depends on the type of material you use. If you are using 16-gauge mild steel with 10 feet of length or less than it, then you need only 50 tons of machine. But, if you are working with a higher amount of bottom work, then you might need 150 tons of air binding.

 

4. Deflection Limits:

 

Press brakes have deflection limits. The bigger the machine more the deflection it has. Whereas, smaller machines have less deflection comparatively. Hence, while purchasing you need to consider the deflection ratio depending on the type of material you are using.

 

5. Work with Experienced Suppliers:

 

It is important to work with a specialized supplier because it becomes easier to understand the products. They provide value-added services to you whenever needed. They will also be able to fulfill your requirements. They will provide you with technical support, address your issues and will help you to solve them as well.

 

6. Types of The Material:

 

The type of machine you need depends on the thickness of the material you use. For example, if you want to bend the stainless steel then bending force will increase by about 50 percent. But if you are using the soft aluminum then your binding force will decrease by 50 percent.

 

7. Flange Width:

 

Last but not least, it is important to consider flange before purchasing. If you do not have properly measured flange for, it might increase your cost and time to make wider parts. Also, to produce quality wider parts implementing Mitsubishi replacement parts can benefit you with more efficiency. Many of the fabricators while purchasing forget to consider Flange Width of the machine.

 

Wrapping up…

 

You must consider the above-mentioned points while purchasing a press brake machine. Oh yes, don’t forget the most important factor- bending accuracy. Because it defines at what angle the material will bend and how accurate it will be. If you are looking for the replacement parts you can consider Mitsubishi replacement parts as they fulfill the needs and are easily available to you.

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